Circular Connectors: Glenair SuperSeal RJ45 and USB Connectors

Air Electro distributes and assembles a variety of circular connectors for commercial, military and industrial applications. Our circular connector lines consist of Mil-Spec, Boeing approved (BACC), Airbus approved (EN), Hermetic connectors, Filter connectors and Souriau-Sunbank by Eaton’s industrial Trim Trio line.

Mil-Spec connector offerings are MIL-DTL-38999 series I, II & III, MIL-DTL-26482 series I & II, MIL-DTL-83723, MIL-DTL-26500 and MIL-DTL-5015. Boeing approved connectors consist of BACC45 and BACC63. Airbus approved connectors include EN3645 and EN3646. Industrial Trim Trio connector offerings include the UTS, UTG, UTO, MBG and UTV series. Commercial equivalents are available for MIL-DTL-38999 series I, II & III, MIL-DTL-26482 series I & II, MIL-DTL-83723, MIL-DTL-26500, MIL-DTL-5015, Souriau 851, 8525 and 8526.

Custom circular connectors are also available through Air Electro’s manufacturing division.

Today We Will be Diving Deeper into Circular Connectors and look at the Glenair SuperSeal – Ruggedized RJ45 and USB Connectors

Glenair SuperSeal– Ruggedized RJ45 and USB Connectors

Transient Voltage Suppression (TVS) technologies are designed to shunt voltage transients directly to ground before such surges can damage sensitive electronic equipment.

Individual TVS diodes as well as diode modules are incorporated directly into the TVS filter connector package to provide optimal protection for either individual contacts or groups of contacts without significant increases in connector size or weight. RTCA DO-160 and other electrical performance standards define acceptable benchmarks for withstanding electromagnetic pulse, lightning strike, or other induced voltage surges in high-reliability systems. For high-speed signals, care must be taken in selecting diodes to minimize capacitance loading effects which can lead to signal loss. Glenair SuperSeal™ TVS-equipped RJ45 connectors have been engineered to transmit high-speed signals while providing indirect lightning strike protection in accordance with the RTCA DO-160 standard.

SuperSeal™ connectors prevent catastrophic EMP failure in military and commercial aircrafts.

  • Electromagnetic pulse (EMP) protection
  • Lightning protection
  • Saves weight and space
  • Superior performance
  • D38999 Series III type
  • SuperSeal™ signature sealing and grounding
  • Available in many various shell types: 28840, 5015, 26482, 38999, and Series 801, 804, and 805 Mighty Mouse.

Glenair SuperSeal– Ruggedized RJ45 and USB Connector Product Options

SuperSeal™ MIL-DTL-38999 Series III Type RJ45 Connectors and Cordsets Transient Voltage Suppression Solutions (TVS)

Rugged Environmental MIL-DTL-38999 Type Connectors with IP67 Unmated Sealing, Robust Insert-to-Shell Grounding, and a Complete Range of Wire, Cable, and Circuit Board Terminations.

  • Product Series: 233-300, 233-301, 233-302, 233-303, 233-304, 233-305, 233-330, 2330-0003, 244-002, 244-003, 244-004
  • RJ45 plug and/or jack interface options available in Cat 5e or Cat 6a
  • Intermateable with other MIL-DTL-38999 type RJ45 field-duty connectors
  • Shielded/grounded coupler designs in both receptacle and plug connectors
  • Crimp, solder-cup, PC tail, and Quadrax contact/wire termination options
  • Superior sealing – IP68 when mated – for complete system protection against water, sand and dust
  • Industry-standard scoop proof, self-locking, triple-start threaded coupling design of MIL-DTL-38999 Series III type connectors
  • Highly durable RJ45 design, including enhanced operating temperature, increased life-cycle, and rugged vibration and shock performance

SuperSeal™ MIL-DTL-Series 39999 Series III Type USB 2.0 Connectors and Cordsets

Rugged Environmental MIL-DTL-38999 Type Connectors with IP67 Open-Face Sealing, Robust Insert-to-Shell Grounding, and a Complete Range of Wire, Cable, and Circuit Board Terminations.

  • Product Series: 233-340, 233-342, 233-343, 233-344, 233-345, 233-370, 233-390
  • Shielded/grounded receptacle connectors
  • Crimp, solder-cup, PC tail, contact/wire termination options
  • Scoop-proof, self-locking, triple-start threaded coupling (MIL-DTL-38999 Series III type)
  • Superior sealing – IP67 open face and IP68 mated – for complete system protection against water, sand and dust
  • Highly durable USB 2.0 design, including enhanced operating temperature, increased life-cycle, and rugged vibration and shock performance

 


ITS SuperSeal™ (MIL-DTL-5015 Intermountable) Reverse-Bayonet RJ45 Connectors

Harsh-Environment RJ45 Data Transmission Connectors with Fast and Reliable Reverse-Bayonet Coupling for Military Vehicle and Rail Applications.

  • Product Series: ITS300, ITS301, ITS3012, ITS303, ITS330, ITS300H
  • Crimp contact termination or pigtail cables
  • Available backshells provide strain-relief and environmental protection
  • Integrated RJ45 plugs and jacks for Cat 5e high-speed data transmission
  • Reverse-bayonet coupling for fast, reliable mating in hard-to-reach locations
  • Superior sealing – IP67 (open face) and IP68 (mated) – for complete harsh environment protection
  • Intermountable 5015 style reverse-bayonet connectors for heavy-duty industrial and transportation applications

 


ITS SuperSeal™ (MIL-DTL-5015 Intermountable) Reverse-Bayonet USB 2.0 Connectors

Rugged Environmental 5015 Intermountable Reverse Bayonet Connectors with IP67 Sealing, Robust Insert-to-Shell Grounding, and Complete Range of Wire, Cable, and PCB Terminations.

  • Product Series: ITS 340, ITS342, ITS343, ITS345, ITS370, ITS340H
  • USB 2.0 plug and receptacle versions
  • Crimp, solder-cup, PC-tail, and wire termination options
  • Available backshells provide strain-relief and environmental protection
  • Intermountable 5015 style reverse-bayonet connectors for heavy-duty industrial and transportation applications
  • Superior sealing – IP67 open face and IP68 mated – for complete system protection against water, sand and dust
  • Highly durable USB design, including enhanced operating temperature, increased life-cycle, and rugged vibration and shock performance

IPT SuperSeal™ MIL-DTL-26482 Type Bayonet RJ45 Connectors

Product Series: IPT300, IPT301, IPT302, IPT303, IPT330, IPT300H and ITS340H


IPT SuperSeal™ MIL-DTL-26482 Type Bayonet USB Connectors

Rugged Environmental Series IPT Bayonet Connectors with IP67 Sealing, Robust Shielding, and a Complete Range of Wire, Cable, and Circuit Board Terminations.

  • Product Series: IPT340, IPT342, IPT343, IPT345, IPT370, IPT340H
  • USB 2.0 plug and receptacle versions
  • 26482 Type bayonet connectors for mil-aero applications
  • Crimp, solder-cup, PC-tail, and wire termination options
  • Available backshells provide strain-relief and environmental protection
  • Superior sealing – IP67 open face and IP68 mated – for complete system protection against water, sand and dust
  • Highly durable USB design, including enhanced operating temperature, increased life-cycle, and rugged vibration and shock performance

SuperSeal™ MIL-DTL-28840 Type RJ12/RJ45 and USB Shipboard Connectors

Glenair SuperSeal™ MIL-DTL-28840 Type RJ12/RJ45 and USB Shipboard Connectors

are your ruggedized solution for naval applications requiring superior environmental sealing. These connectors feature a design similar to MIL-DTL-28840 connectors, and can be used in a wide range of shipboard applications, computer systems, and land-based tactical situations.

  • Product series: 900-320, 900-300, 900-301, 900-340, 900-345
  • Available with USB or RJ45 inserts
  • IP67 sealing in unmated conditions/IP68 sealing in mated conditions
  • Available in shell size 15 (USB), 17 and 19 (RJ45), and 15 and 17 (RJ12)
  • Jack-to-jack coupler or crimp-removable contacts
  • Aluminum, stainless steel, and marine bronze shells
  • RoHS-compliant plating options including nickel-PTFE
  • -40°C to +120°C operating temperature

SuperSeal™ Series 801, 804 and 805 Mighty Mouse Micro USB 2.0 Connectors

Series 801, 804 and 805 Mighty Mouse Micro USB Connectors with Robust Sealing, Shielding and a Variety of Termination Options.

  • Fast and reliable crimp contact termination
  • Less than half the size and weight compared to MIL-DTL-38999 type solutions
  • Support for both micro USB 2.0 “B” male and “AB” female interfaces
  • Versatile back end: integrated banding porch shrink boot or connector accessory interface
  • Reliable sealing – IP67 unmated, 1P68 mated – for complete system protection against water, sand and dust
  • Mating style for every application requirement including double-start stub ACME threaded coupling, QDC push-pull, and triple-start threaded versions

 


SuperSeal™ Series 801, 804 and 805 Mighty Mouse RJ45 Connectors

The Harsh Environment, Light Weight, Small Form Factor Field Ethernet Connector Ideally Suited for Land Forces Communications and Data Networking Applications.

Field ready ruggedized SuperSeal™ Mighty Mouse connectors with USB 2.0 inserts are available for Series 801 with double start ACME thread, Series 804 push/pull connectors, and Series 805 with triple-start ACME thread. All three Series meet IP67 requirements in the open-face condition and are in-line shielded. Mounting styles include In-line, front or rear panel mount square flange with or without clinch nuts, jam-nut and plug connectors. Connectors are offered with RJ45 CAT 5e interfaces and support current ethernet protocols. RJ45 offers separate orientation options in addition to standard Mighty Mouse® keyway position offerings to provide greater control and convenience over the connector engagement. Connectors are available with size #23 crimp contacts, solder cup termination, PC tail termination, pin/socket contacts or Quadrax contact to standard RJ45 interface. Rear accessory options include accessory thread, integrated shrink boot adapter or integrated banding platform.


SuperSeal™ Series 801, 804 and 805 Mighty Mouse Standard USB 2.0 Connectors

Series 801, 804 and 805 Mighty Mouse Connectors with Superior Sealing, Shielding and a Variety of Termination Options.

  • Product series: 801-340, 801-341, 801-342, 801-343, 804-340, 804-341, 804-342 PC Tail, 801-343 Solder Cup, 805-340, 805-341, 805-342, 805-343
  • Standard USB 2.0 plugs and receptacles
  • Integral banding porch or connector accessory interface
  • Less than half the size and weight compared to MIL-DTL-38999 type solutions
  • Couple, Crimp contact, PC tail and solder cup termination options available
  • Series 804 push/pull, Series 801 double-start or Series 805 triple-start, stub ACME threaded coupling.
  • Superior sealing – IP67 unmated and IP68 when mated – for complete system protection against water, sand and dust

 

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